Introduction to OSHA Forklift Requirements
Powered industrial trucks — commonly known as forklifts — are involved in approximately 85 fatalities and 34,900 serious injuries in the United States every year. Forklift-related incidents rank among the most common causes of workplace death and injury across all industries, with tip-overs, struck-by incidents, and crushing between the forklift and a surface accounting for the majority of fatal events.
OSHA's Powered Industrial Truck standard (29 CFR 1910.178) establishes comprehensive requirements for forklift operation, including the critical operator training and certification provisions in 1910.178(l). These training requirements apply to all industries where forklifts are used — including construction, warehousing, manufacturing, and retail.
Despite the standard's importance, powered industrial truck violations consistently appear in OSHA's Top 10 most-cited standards, with the training provisions being the most frequently cited section.
Who Must Be Trained?
Covered Equipment
The standard applies to all powered industrial trucks used to carry, push, pull, lift, stack, or tier materials. This includes:
Who Needs Training
Every operator must be trained before operating a forklift, including:
Employer Responsibility
The employer is responsible for ensuring compliance — not the operator. This means: