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GHS Revision 7 Converter: Hazard Class Changes for 2026

By HazComFast Safety Team · 2026-02-11 · 9 min read

GHS Rev 7HCS 2026ClassificationHazard ClassesOSHA

The Shift from Rev 3 to Rev 7

The 2024 final rule updating the OSHA Hazard Communication Standard (HCS) marks a significant regulatory shift, moving the United States from GHS Revision 3 (2009) to primarily GHS Revision 7 (2017). While this alignment is designed to facilitate international trade and improve worker safety, it introduces complex reclassifications that employers must master before the November 20, 2026 compliance deadline.

Safety managers must adopt a "converter" mindset, understanding how familiar hazard classes from 2012 have been split, renamed, or expanded in the new standard. Failure to recognize these changes will lead to incorrect labeling and inadequate training.

Key Hazard Class Conversions

1. Flammable Gases: The Split

  • Old HCS (2012): Single "Flammable Gas" category.
  • New HCS (2024): Divided into Category 1A and Category 1B. Category 1A is the high-hazard group, now explicitly including Pyrophoric Gases and Chemically Unstable Gases.
  • Impact: Construction sites using acetylene or specialized welding gases must ensure their training specifically addresses the "Category 1A" designation, highlighting the extreme instability of these substances.

    2. Aerosols: Beyond Flammability

  • Old HCS: "Flammable Aerosols."
  • New HCS: Renamed simply to "Aerosols." A new Category 3 has been added for non-flammable aerosols. Previously, these products might not have carried a physical hazard pictogram. Now, the pressure hazard is explicitly recognized.
  • Impact: Many common construction products—silicone sprays, cleaners, and lubricants—that were previously considered "safe" (non-flammable) will now carry an Aerosol classification. Workers must be trained that "Category 3" still poses a rupture risk under heat.

    3. Desensitized Explosives: A New Class

  • Old HCS: Often classified as Flammable Solids.
  • New HCS: New dedicated class "Desensitized Explosives" (Categories 1–4). These are explosive substance

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